
Cabinet Door Lead Times: What's the Industry Standard?
The Day I Realized Lead Times Were Broken
I was eight weeks into waiting for cabinet doors that were supposed to take four weeks. My supplier had stopped returning calls. The homeowner was calling me daily, voice getting tighter each time. And I was starting to wonder if I'd made a career mistake going out on my own.
I remember standing in that unfinished kitchen in Bradenton, countertops installed, appliances delivered, cabinets ready to go. Everything was done except the doors. The homeowner had family coming for Thanksgiving. We'd planned this project around that deadline, with weeks of buffer. And now we were going to miss it because some supplier in another state couldn't hit a date they'd promised.
That's when I realized something that changed how I think about this business: 4-6 week lead times weren't some immutable law of physics. They weren't the result of careful analysis about how long quality production actually takes. They were just what the industry had decided was acceptable. What suppliers could get away with because everyone else was just as slow.
I decided it wasn't acceptable to me. And eventually, that decision led to Dumpster Fire Doors.
What the Industry Calls "Standard"
Let me paint you a picture of what "standard" actually looks like in cabinet door manufacturing. Most suppliers quote 4-6 weeks for custom orders. That number appears on quotes, websites, and sales materials across the industry. It sounds reasonable. Six weeks to make custom doors? Sure.
But here's what I learned after placing hundreds of orders with dozens of suppliers: quoted lead times are fiction. They're what suppliers hope for, not what they deliver. In practice, many of those 4-6 week quotes turn into 6-8 weeks. Some stretch to 10. Some turn into phone calls that go straight to voicemail and emails that get no response.
The excuses follow a predictable pattern:
"They're in production." (They're not. They haven't started yet because the shop is backed up.)
"We're waiting on materials." (They didn't order materials until you called to ask where your doors were.)
"Should ship next week." (They've said this three weeks in a row.)
"There was a quality issue with your batch." (Translation: they screwed up and now you're at the back of the line for a remake.)
This is what contractors have learned to accept. We build padding into our schedules. We tell clients "4-6 weeks" even when suppliers quote 4, because we know it'll probably be 6. We cross our fingers that this order won't be the one that blows up our schedule and our reputation.
I've talked to contractors who've been doing this for 20 years. They all have war stories. The kitchen that was supposed to be done for Christmas but finished in February. The turnover that missed the tenant move-in date because doors were stuck in transit purgatory. The custom home that had cabinet boxes installed for three months while everyone waited on doors.
It doesn't have to be this way. The industry accepts it because no one has forced them to do better.
Why Lead Times Vary So Much
Understanding why lead times are unreliable helps you pick better suppliers and ask better questions. After years of dealing with delays and eventually running my own production, I can tell you exactly where the problems come from.
Production capacity management (or lack of it)
Most cabinet door shops operate on a first-come, first-served basis. Orders come in, they go into a queue, production works through the queue. Sounds simple enough.
The problem is what happens when orders come in faster than production can handle them. A good month brings extra revenue but also extra backlog. That "4-week" order you placed? It's sitting behind 200 other "4-week" orders. And the shop keeps taking new orders without accounting for the reality of their capacity.
Smart shops manage capacity. They know how many doors they can produce per week and they don't oversell. If a shop takes every order that comes in without saying no or adjusting lead times, everything backs up and everyone waits.
Material availability
You'd be amazed how many shops run out of MDF. MDF. The most common substrate in cabinet door manufacturing. They run out because they don't manage inventory. They wait until they're almost out before ordering, then wait for shipments, and your order sits.
Lumber is even worse. If a shop uses solid wood and doesn't have a reliable supplier relationship, they're at the mercy of availability and pricing swings. I've seen orders delayed weeks because a shop couldn't get the maple they needed.
Order complexity
Some shops quote the same lead time for everything. Ten standard shaker doors in common sizes? Four weeks. Fifty custom doors with unusual dimensions and a profile they rarely run? Also four weeks.
That's a recipe for delays. Complex orders take longer. Period. Shops that don't adjust their quotes for complexity end up with production bottlenecks that ripple through every other order.
Quality control failures
This one is subtle but important. Rushed shops ship problems. A door that's slightly out of square. A finish that wasn't fully cured. Joints that aren't quite tight. These issues get through when production is under pressure to hit dates without proper inspection.
Then you're not just waiting for the original order. You're waiting for replacements on top of the original delay. And sometimes those replacements have issues too, because nothing changed in the shop's process.
| Problem | What It Looks Like | Red Flag to Watch For |
|---|---|---|
| Poor capacity management | Lead times slip on every order | Shop always says "we're really busy right now" |
| Inventory issues | Random delays mid-production | Shop frequently blames "material availability" |
| Complexity blindness | Complex orders always late | Same lead time quoted regardless of order size |
| Quality control gaps | High remake rate | You've had to request replacements before |
What We Do Differently: 21 Days Standard
At Dumpster Fire Doors, our standard lead time is 21 days. Not "approximately." Not "typically." Not "if everything goes well and the stars align." 21 days from order confirmation to ship. That's the commitment, and we hit it 98% of the time across 500+ contractor orders.
How do we hit it consistently when most of the industry can't? It comes down to decisions we made when building this business.
Dedicated contractor production capacity
We don't mix retail and contractor production. When you place an order as a contractor, production capacity is already allocated for contractor work. You're not competing with a homeowner's two-door order that came in before yours. Our system prioritizes trade orders because contractors need reliability most.
Optimized workflow
We do two profiles. Shaker and chamfer. That's it. Our CNC programs are dialed in. Our setup times are minimal because we're not constantly changing over for exotic profiles we run twice a year.
Some suppliers offer 30 door profiles. That sounds impressive until you realize it means they're constantly switching setups, constantly training on different processes, constantly working with configurations they don't run often. That flexibility comes at the cost of consistency and speed.
We chose focus over variety. Two profiles done really well, really fast, really consistently.
Inventory management that actually works
MDF is always in stock. Hardware is always in stock. Finish materials are always in stock. We don't wait for suppliers because we manage inventory proactively, not reactively.
I buy materials based on projected demand, not on what we're about to run out of. It costs more in carrying costs, but it means we never tell a customer "we're waiting on materials." That trade-off is worth it.
Focus on what matters
We'd rather do two things really well than fifty things poorly. That focus on shaker and chamfer doors for paint-grade applications is why we can guarantee timelines others can't. Every decision in our operation supports that focus.
When you're trying to be everything to everyone, you end up being mediocre at everything. When you pick your lane and own it, you can be excellent.
Rush When You Need It: 5 Days
21 days is our standard, but I know it's not always fast enough. Projects go sideways. Suppliers fail. Timelines compress. Sometimes you need doors in 5 days, and "sorry, standard lead time is 21 days" doesn't help.
That's why we offer 5-day rush production. You pay a premium for it, 50% on top of standard pricing, but you get doors when you need them. Not a promise to try. Not "we'll see what we can do." A commitment to ship in 5 business days.
I built the rush program because I've been the guy who needed doors in 5 days and couldn't get them. I've been the contractor standing in an unfinished kitchen, explaining to a furious homeowner why their project is delayed. I've made phone calls I didn't want to make.
That experience is why Dumpster Fire Doors exists. And the rush program exists because I remember what it felt like to have no options.
The rush fee isn't about gouging contractors in tough situations. It's about the real cost of reorganizing production to prioritize one order. When a rush order comes in, we shift our schedule. Other orders get pushed slightly. We pay staff for overtime if needed. The premium covers those costs while still making it worthwhile for us to offer the option.
Lead Time Comparison
Here's how we stack up against the industry, based on my experience placing orders with competitors and feedback from contractors who've used multiple suppliers:
| Supplier Type | Quoted Time | Actual Time (Typical) | Reliability |
|---|---|---|---|
| Big box stores | 4-6 weeks | 6-8 weeks | 60-70% on time |
| Traditional manufacturers | 4-6 weeks | 5-7 weeks | 70-80% on time |
| Custom shops | 3-4 weeks | 4-6 weeks | Varies widely |
| Dumpster Fire Doors | 21 days | 21 days | 98% on time |
| DFD Rush | 5 days | 5 days | 99% on time |
The difference isn't magic. It's not that we have secret technology or superhuman workers. It's focus, capacity management, inventory discipline, and actually caring about your timeline as much as you do.
Using Lead Times in Project Planning
Smart contractors pad their door orders by 2-3 weeks with traditional suppliers. That's not being conservative. That's being realistic about an industry that chronically underdelivers. If a supplier quotes 6 weeks, you tell your client 8 and hope for the best.
But here's what that padding costs you. Every week a project extends, you're carrying costs. Labor that could be on another job. Equipment tied up. Cash flow delayed. Reputation risk if even the padded timeline slips.
With us, you don't need the padding. Our 98% on-time rate, verified across 500+ contractor orders, means you can schedule your install for the day after delivery and actually hit it. You can book your next project closer because you know when this one will finish.
That predictability has value. Maybe more value than a slightly lower price from a supplier who might or might not deliver on time. Depends on how you run your business and what your time is worth.
What to Ask Before Ordering Anywhere
Before placing an order with any cabinet door supplier, ask these questions:
-
What's your actual lead time, not quoted? If they hesitate or give you the same number as their quote, they're not being straight with you.
-
What percentage of orders ship on time? If they don't track this or won't tell you, that's a red flag.
-
What happens if you miss the date? A good supplier has a process for this. A bad one will dodge the question.
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Do you manage production capacity or take every order? Shops that take every order regardless of capacity are the ones that slip.
-
What's your remake rate? High remake rates mean quality issues, which mean delays even when initial production is on time.
The answers will tell you a lot about whether their quoted lead time is real or aspirational.
Related Resources
- Wholesale pricing for contractors: Why trade pricing beats retail and what to expect from volume discounts
- Volume pricing guide: How to maximize your discounts on larger orders
- Contractor cabinet doors: Full program details for trade professionals
Lock in Your Lead Time
Call 941-417-0202 to confirm current lead times for your project. I'll give you a date you can build your schedule around. And then I'll hit it.
Because your timeline matters. Your reputation is on the line with every project. Your clients are counting on you. And you deserve a supplier who treats your deadlines like they matter.
Because they do. I've been in your shoes. I remember.
Written by
Desmond Landry
Second-generation painter with 10+ years in cabinets and doors. Single dad, Sarasota local, and on a mission to elevate the trades. Partnered with a local door maker after years of supplier frustration.
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